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TDM系列同向平行三螺杆擠出機產品樣本
Product Samples of TDM Series Cocurrent Parallelism Tri- Extrusion model Press

企業介紹
Enterprise Introduction:

機型介紹
Model Introduction:

TDM系列同向平行三螺杆擠出機是我公司與華南理工大學聚合物新型成型裝備國家工程研究中心聯合開發,具有自主知識產權的新型塑膠加工裝備。此系列機型以其獨特的高填充、高分散、高產量、低能耗等特點,廣泛應用於塑膠的共混改性、填充改性、功能母料、玻纖(碳纖)增強、特種物料、各類電纜料、反應擠出、排氣脫揮處理、粉末塗料等加工領域。實現了在較小的螺杆長徑比的條件下達到雙螺杆擠出機在較大的長徑比條件下,才能達到的混煉混合作用。因此,TDM系列三螺杆擠出機以其高的性價比、低能耗的優勢、逐漸地為雙螺杆用戶所接納,其必將為二十一世紀塑膠配混領域的首選設備之一。
TDM Series Cocurrent Parallelism Tri- Extrusion Model Press is a new-model plastic cement processing equipment with independent intellectual property right co-developed by our corporation and the National Engineering Center for new model polymerized substance moulding equipment, South China Polytechnic Institute. With their unique features such as high filling, high dispersing, high production, and low energy consumption, this series of machines are widely applied in processing fields like crossblending modification, filling modification, function master batch, glass fine enhancement, special model material, special model material, all kinds of cable material, reaction extrusion, exhaust devolatilization disposal, and power coating. The machines under lesser screw length-diameter ratio possess the blending capacity of double screw extrusion under bigger length-diameter ratio. Wherefore, with the advantages of high performance price ratio and low energy consumption, TDM series tri-extrusion model press have gradually been accepted by double screw users and will surely be one of the first choices in the blending filed in 21st century.

TDM系列三螺杆擠出機的螺杆採用積木式設計,螺紋元件與芯軸之間通過漸開線花鍵聯接,具有較高的扭矩傳送能力。三根螺杆成“一”字形排列,深槽螺杆在高轉速狀態下同向旋轉,使物料受到強烈的剪切、擠壓、揉捏,使物料更好地均化和分散。相比傳統的同向雙螺杆擠出機多出一個高剪切區,從而實現了比同類型雙螺杆擠出機塑化混煉性能提高一倍的效果。三條螺杆的有效容積較雙螺杆有明顯增大,因此可實現高產量擠出,生產能力接近相同螺杆直徑的雙螺杆擠出機的2倍。由於比表面積增大及表面更新速率的提高,排氣脫揮效率也得到大幅度提高。
Screws of TDM series Tri- extrusion model press adopt modular design. Screw thread components and shaft centre are connected via involute spline, which enables the machine to possess stronger torque transmitting capacity. Three screws are placed in a line and quirk screw is in homodromy under high rotary speed. Then the materials would be more homogenized and dispersed by intense shorn, extrusion, and kneading. Compared to conventional cocurrent double screw extrusion machine, this model of machines possess one more zone for high shear, which enables it to have a curing blending capacity twice the one conventional machine has. The active volume of tri-screw is much bigger than the one of twin screw. Wherefore, it can realize high production extrusion, and its production capacity approaches twice of the one of double screw extrusion machines with the same crew diameter. Owing to the enlargement of specific surface area and the enhancement of surface turnover rate, the exhaust devolatilization efficiency is increased greatly.

三條螺杆並排照片
Photo of Tri-screw in Juxtaposition

螺紋元件的曲線採用先進的電腦輔助設計,成為捏合共軛型,具有優異的自潔功能和良好的互換性。其規格種類齊全,針對物料的加工工藝,經過適當地調整組合,實現物料的輸送、塑化、剪切、分散、均化、排氣、建壓等,能很好地完成對高分子材料的工藝加工過程。
Bights of screw tread components adopt advanced CAD, and belong to knead conjugated model, possessing outstanding function of self-cleaning and favorable exchangeability. There exists wide variety of kinds. Designed specifically for material processing technology and properly modulated and combined, this model of machines can commendably complete the technology workpiece processes by realizing the material transportation, curing, shorn, dispersing, homogenization, exhaust, production and press, etc.

螺紋套、捏合塊、齒形塊、齒形盤照片
Screw Thread Sheath, Knead Piece, Tooth Outline Piece, Photo of Tooth Outline Tray

機筒在五軸加工中心上精密加工,內孔和銷孔定位準確,精密度高。每節機筒間、機筒與襯套間具有良好的互換性。機筒內襯有整體式硬質合金套,提高了套體的強度,完全克服了拼接襯套接縫處易裂的問題。因此,該機筒具有高強度、高耐磨、高耐蝕等特性。餵料機筒採用獨特的餵料口設計,保證了吃料量大、餵料均勻,與整機高產量完全匹配。
Machine barrels are precisely processed at the Five-ax Machining Center with high accuracy and locations of inner bore and pinhole are nicety. Between each knot of machine barrel, and between machine barrels and bushes is favorable exchangeability. Barrel lining is equipped with solid model of hard alloy sheath, which enhances the strength of the sheath body and completely overcomes the splintery problem at the seam crossing between bush splices. Wherefore, this machine barrel possesses characters like high strength, wear resistant, and strong anticorrosion. Stuffer pot adopts unique feeding head design, which ensures the complete matching of large quantity of filler incorporation and uniformity of threading, with high production of the complete machine.

機筒、合金套、餵料機筒照片
Machine Barrel, Rafting Sheath, and Photo of Stuffer Pot

TDM系列三螺杆擠出機傳動箱為新型扭矩分配傳動裝置,輸入動力被均勻地分配到三根輸出軸上,內部結構為對稱佈置,箱體受力均勻,保證最長的使用壽命。傳動箱箱體在MAZAK臥式加工中心上精密加工,具有很高的定形、定位能力;齒輪系採用優質金屬材料,高精度硬齒面磨削加工;箱體內軸承全部為進口產品。優質的金屬材料,良好的熱處理工藝,高精度的加工設備,充分保證了該傳動箱具有運轉平穩、承載能力強,噪音低、傳動可靠等特點。
Transmission case of TDM series Tri- extrusion model press are new model torque transfer gearing, which can distribute evenly the loading impetus to three output shafts. The internal structure is symmetry and the case body can sustain the stress evenly, ensuring a longest service life. Transmission cases are precisely produced at the WAZAK Horizontal Model Machining Center with a strong ability of figuration and station keeping. Train of wheels adopts high-test metal and is ground finished by hard tooth surface with high precision. The inner bearings of the case body are all imported products. Quality metallic material , favorable heat treat technology ,high class process equipment ,adequately ensure its special features like smooth performance , strong carrying capacity , little Noise, and reliable transmission.

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